SFL-2000 Series

SMART FILTER LINE FOR AUTOMATIC PRODUCTION OF FILTER BAGS
The SFL-2000 Series is an industry leading solution for the production of industrial filter bags on a variety of different media. The all in one solution can produce high quality and accurate seams to predefined parameters. The optional modules allow for custom constructions that suit your production needs.
The SMART FILTER LINE has been developed in cooperation with some of the industry’s leading companies - ACG Kinna Automatic and Juki. ACG Kinna Automatic, whom have extensive experience in the automation of textile lines, provided the solutions that make this series of machines truly unique. Juki with over 80 years of experience in joining solutions and innovation that leads the textile industry, has provided the core technology finishing the filter bags in the SFL-2000.

MEDIA ROLLS A SECTION

The SFL-2000 Series comes with one media roll holder as stand-ard but it is possible to have two textile rolls on separate shafts (Optional Module A). The maximum diameter of the rolls is 800 mm meaning a wide variety of different media is possible. With a Juki MO-6903G head the machine allows to rolls to be joined while the machine is in operation. With no need to stop the line and the possibility to have continuous production allows for a high output without depreciating quality.

SEWING & WELDING B SECTION

The SFL-2000 Series can be build in 3 different subclasses: SFL-2000S for sewn seams, SFL-2000W for welded seams and SFL-2000SW for both sewing and welding seams.

The custom pre-folding system creates the tubular form for the filter bag. The folding system overlaps the filter material just be-fore sewing needle. S-seams or simple overlap seams can be cre-ated depending on your requirements. The Juki MS-3580 joins the filter tube with a three-needle chain stitch seam. For the SFL-2000SW if sewing is not needed the head can be moved on Rolco rails allowing for only welding or sewing or a combination of both. An edge control system uses an Omron camera (Module D) that monitors the filter material movement. The exact center of the material is recognized and material feeding is adjusted accord-ingly. This ensures that the seam is centered before creating the seam. The JEUX-AI-001 machine head is used weld. The machine has the ability to position the nozzle in three axis’s, allowing for the precision needed to ensure the tempter profile remains con-sistent. There is an additional adjustable folding system that can also be used in case of welding seams.

CUTTING & PRINTING C SECTION

The pair of rollers seen in this section constantly feed the mate-rial through the complete line. A buffer of up to 1.5 meters takes place to prevent stops in the line during cutting. An inkjet printer (Module E) can be used to apply additional information to the fin-ished bag.

Barcodes, QR codes and product information can all be applied to finished bags without a slow down in the production line. A counter wheel measures the material is to the right length for cutting.

OUTFEED CONVEYER D SECTION

After the filter bag has been cut the material will automatically be fed out on a 4 m conveyor as standard. The conveyer can be extended in 4 m lengths with option module B. A pushing unit (module C) easily moves the material of the outfeed conveyor via a retractable arm. This module allows for the entire line to run automatically except for media loading.

SPECIFICATION

ITEM CODE

JEUX SFL-2000W

JEUX SFL-2000S

JEUX SFL-2000SW

Seam TypeWeldingSewing (flat lock)Sewing (flat lock) and Welding
Roll max diameter800 mm800 mm800 mm
Edge control, buffer before sewing/welding9.6 m9.6 m9.6 m
Overlock model for joining rollsN/AMO-6903GMO-6903G
Outfeed Conveyer4 m Standard (other options possible)4 m Standard (other options possible)4 m Standard (other options possible)
Material width max.

1000 m

1000 m

1000 m

Max Speed20 m/min11 m/min @ 78% capacity11 m/min @ 78% capacity
Max Welding Temperature900°C

N/A

900°C
Sewing Machine Head

N/A

MS-3580MS-3580
Welding Machine HeadJEUX-AI-001

N/A

JEUX-AI-001